JOHNSON CONTROLS – PRODUCTION AND CONVEYANCE LINES

Complete electric equipment and control system of the production and conveyance line of KIA motor-car seats. Johnson Controls International was a very important customer for us, for which we realized – especially in Slovak Republic – several interesting projects.

Basic applied automation means:

• Control system: 4x Simatic S7-300, Simatic S7-400 communication and data PLC.
• Visualization: HMI/SCADA Genesis 32.
• Communication bus-bar: AS-i
• Circuit-breaker and inverter outputs for drivers, Altivar frequency inverters.
• Induction and optical sensors of the Sick and IFM conveying pallets.
• Sick fixed scanners
• RFID Balluff system.

Our delivery included:

• Technical solution, functional analysis.
• Creation of electric an technical documentation and layouts.
• Development of SW for PLC and HMI.
• Manufacturing of switchboards and operator panels.
• Delivery of whole electric-wiring material.
• Electric mounting at the customer’s site
• Implementation of a complex production tracking system and Poka-Yoke function.
• Data processing and their transfer to the TPDAS manufacturing system
• Adjusting and testing of functionality of the whole system.
• Operation and maintenance training, creation of manuals.
• After-selling assistance and service.